Tailored Self-Cleaning Filtration Solutions for Malaysian Stevia Production

At the heart of premium stevia extract production lies the critical need for precise and reliable filtration. When a leading Malaysian manufacturer sought to upgrade their high-temperature Steviol Glycoside filtration line, they required more than just equipment — they needed a fully customized, performance-guaranteed solution that matched their exact specifications. This was precisely where JX Filtration demonstrated its professional expertise.

I. Specific Requirements: A Tailored Two-Unit System

The client presented detailed and explicit requirements:

• Quantity & Process: Two self-cleaning filters to handle Steviol Glycoside at a flow rate of 0.5 m³/hr and a high temperature of 90–95°C, with a 177-micron filtration level.
• Key Specifications: Units must be equipped with insulation jackets for thermal stability and powered by piston-type motors as specified.
• Primary Concern: Absolute prevention of any potential lubricant contamination to ensure uncompromised product purity and food-grade safety.

This clearly called for a bespoke engineering approach where every detail mattered.

II. JX Filtration Custom Solution: Complete Service from Design to Delivery

We responded with a fully customized professional solution tailored to the client's needs:
Precision Custom Configuration
We engineered and manufactured two scraper-type self-cleaning filters, fully equipped with insulation jackets and piston-type motors as required, ensuring every parameter matched precisely.
Dedicated Anti-Contamination Design
Addressing the client's zero-contamination mandate, JX Filtration implemented a dedicated dual anti-leakage seal system. While the piston motor contains oil in its gear mechanism, the enhanced sealing solution — combined with confirmed oil-free product contact seals — provided absolute safety assurance.
Transparent Collaboration & Clear Communication
Throughout the process, we maintained transparent collaboration — sharing detailed drawings, technical data, operational videos, and clarifying all specifications from material grades to surface finishes. Every client query was promptly addressed to ensure full alignment.
Successful Delivery & Acceptance
The custom-built units successfully passed the client's Factory Acceptance Test (FAT). Both filters have been delivered and installed, ready to seamlessly replace the previous system.

III. Outcome: A Trusted Partnership and Enhanced Operational Confidence

The client now operates with:

• A Perfectly Matched System: Two fully customized, insulated, piston-motor-driven filters.
• Assured Product Integrity: A contamination-prevention-first filtration solution.
• A Reliable Partner: JX Filtration, capable of understanding precise needs, engineering tailored solutions, and ensuring smooth delivery and installation.

This project demonstrates that true value in process optimization comes from the ability to listen, customize, and reliably deliver. JX Filtration is proud to contribute to our client's production excellence through professional customized solutions.