I. Client Challenges

Our client, a New Zealand-based specialist in spray system and release agent development for the panel board industry, faced significant challenges in their painting booth operations. Condensate water contaminated with wood fibers and sawdust led to consistently high wastewater treatment expenses, conflicting with their commitment to sustainable practices. With severely limited installation space, conventional filtration systems were not feasible. Finding an efficient and cost-effective water recycling solution became an urgent priority.

II. Customized Solution

Responding to the client's specific requirements, our engineering team developed a customized two-stage filtration system combining an Externally Fed Rotary Drum Screen with a Self-Cleaning Filter, delivering both space efficiency and high-performance treatment.

Stage 1: Externally Fed Rotary Drum Screen – Primary Filtration
• Core Function: Removal of solid particles exceeding 75 microns, including sawdust and wood fibers
• Space-Optimized Design: External feed configuration with approximately 600mm drum length, ideal for confined spaces
• Material Quality: Full 304 stainless steel construction ensures corrosion resistance and durability
• Operational Flexibility: Includes 150-micron backup screen for enhanced adaptability

Stage 2: JX-DN219 Self-Cleaning Filter – Precision Filtration
• Core Function: Advanced purification with 50-micron filtration accuracy, ensuring water meets reuse standards
• Simplified Configuration: Leg-free, PLC-free, and differential-pressure-device-free design reduces costs and simplifies maintenance
• Adaptive Operation: 75-micron backup screen enables quick switching during challenging filtration conditions

Value Delivered: The integrated system effectively removes contaminants, substantially reduces wastewater treatment costs, and enables water reuse – delivering both economic and environmental benefits.

III. Client Results

The system has demonstrated exceptional operational stability and filtration efficiency since implementation, earning strong client approval. Based on this proven performance and reliability, the client has placed a repeat order, expanding the application of this solution within their production system.

IV. Conclusion

This successful collaboration has enhanced our expertise in addressing complex filtration challenges within space-limited environments. JX Filtration remains committed to innovation, delivering precise and efficient fluid filtration solutions. Facing similar industrial wastewater or fluid filtration challenges? Contact us to explore how we can support your sustainable production goals.